Manufacturing
22 stages. Not one skipped.
Every Atelier Vingt-Deux® frame passes through 22 distinct manufacturing stages before it reaches you. Each is executed by hand, in sequence, by craftspeople in Fukui. There are no shortcuts in this process — not because we can't find them, but because the result of skipping one is visible to anyone who knows what to look for.
01Titanium Sheet Selection
Grade 5 Ti-6Al-4V sheets are inspected for grain consistency, surface integrity, and thickness uniformity before any cutting begins.
02CNC Precision Cutting
Computer-controlled cutting extracts the frame outline from the titanium sheet with sub-millimetre accuracy. No material is wasted.
03Profile Shaping
The raw cut is shaped into the three-dimensional profile of the frame — the curvature that will determine how it sits on the face.
04Temple Formation
The temple arms are bent and shaped individually, calibrated for the correct spring tension that ensures a comfortable, secure fit.
05Bridge Construction
The nose bridge is formed and fitted — the component most responsible for how the frame distributes its weight across the face.
06Hinge Machining
Precision hinges are machined from solid titanium. Each hinge is tested for tension and alignment before fitting.
07Hinge Integration
Hinges are fitted and seated by hand. The connection between frame and temple is the most mechanically stressed point on any eyewear — it must be perfect.
08Nose Pad Fitting
Titanium nose pads are shaped and positioned to distribute the frame's weight evenly and prevent pressure points across all nose profiles.
09Initial Surface Treatment
The frame surface receives its first treatment — removing micro-burrs and preparing the titanium for the finish application stages.
10Finish Application
The selected finish — polished, matte, brushed, or coloured — is applied. Each finish type requires different tooling and a different sequence of application.
11Hand Polishing
Every polished frame is worked by hand with progressively finer compounds until the surface reflects with complete uniformity.
12Colour Treatment
Coloured finishes — gold, carbon, graphite — are applied through an anodising or PVD process that bonds the colour into the titanium surface permanently.
13Lens Groove Machining
The lens channel that holds the Carl Zeiss lens is machined to the exact tolerance required for a secure, rattle-free fit.
14Lens Grinding & Shaping
Carl Zeiss lenses are ground to the precise shape of each frame, maintaining optical uniformity across the entire lens surface.
15Lens Coating
UV400 and blue light filter coatings are applied to each lens. Coatings are bonded at a molecular level — they cannot be scratched off.
16Lens Fitting
Lenses are seated into the frame channel by hand, using controlled pressure to ensure an airtight, vibration-free connection.
17Optical Alignment Check
Each fitted lens is checked for optical axis alignment. Any deviation is corrected before the frame proceeds.
18Frame Geometry Verification
The complete frame is measured against the master specification for symmetry, temple angle, lens plane, and bridge curvature.
19Fit Testing
The frame is worn and assessed for balance, weight distribution, and temple tension by an experienced quality assessor.
20Surface Inspection
Every surface of the frame is inspected under magnification for finish consistency, hinge alignment, and any surface anomalies.
21Final Cleaning
The frame is cleaned with precision instruments — every surface, every groove, every hinge recess — to remove any trace of the manufacturing process.
22Packaging & Dispatch
The completed frame is placed in the branded leather case, pouched in velvet, and packaged in the Atelier Vingt-Deux® gift box before dispatch.